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Forging Block: Rectangular or square blocks, serving as high-performance blanks for further processing or as critical structural components
Dimensions: Length (L): 40-6000mm, Width (W): 40-2000mm, Height (H): 20-1200mm.
Forging Round: Cylindrical or disc-shaped, commonly used for shafts, discs, or flange blanks.
Dimensions: Diameter (φ): 40-3000mm, Thickness/Length: 20-1000mm.
Forging Shafts: Long cylindrical or stepped cylindrical forgings, ideal for high-stress applications requiring excellent strength and fatigue resistance. Used in aerospace and industrial machinery.
Forging Discs : Cylindrical or disc-shaped forgings, perfect for creating highly reliable components like turbine discs, ring blanks, or flanges. Dimensions can be customized to your specific needs.
Forging Rings: Seamless or welded rings, manufactured through a ring rolling process for optimal grain flow and enhanced mechanical properties. Used for bearing housings, structural rings, or gear blanks.
Custom Shaped Forgings : Unique bar shapes and complex forgings are produced according to customer drawings and dies, utilizing our advanced forging capabilities to meet the most demanding requirements.
Commercially Pure (CP) Titanium Series: Gr1/ BT1-00, Gr2/ BT1-0, Gr3/ BT1-2, Gr4 (high corrosion resistance, good ductility).
Titanium Alloy Series: Gr5/ BT6 (Ti-6Al-4V, most commonly used high-strength alloy), Gr7 (crevice corrosion resistance), Gr9/ BT3-1 (Ti-3Al-2.5V, moderate strength), Gr11, Gr12/ ПТ-3В (acid and reducing media resistance), Gr23/ BT6C (Biocompatible Ti-6Al-4V ELI), etc.
Forging Standards: ASTM B381 , ASME SB381 .
Raw Material Standards: ASTM B348 .
Primary Russian Standards (GOST):
ГОСТ 26492-85 (GOST 26492-85) .
ГОСТ 22177-76 (GOST 22177-76) .
ОСТ 1 90173-75 (OST 1 90173-75) .
Aerospace Standards: AMS 4928 (Bars, Wire, Forgings, and Rings 6Al-4V Annealed).
Biomedical Standards: ASTM F136 (Wrought Titanium-6Aluminum-4Vanadium ELI Alloy for Surgical Implant Applications), ASTM F67 (Unalloyed Titanium, for Surgical Implant Applications).
Other International General Standards: JIS, DIN, GOST, ISO, etc.
Surface Finish: Black forged finish, rough machined, finish machined, as well as pickled, sandblasted, etc.
Tolerances: Conform to relevant forging standards' tolerances, and more precise machined tolerances can be provided as required.
Advanced Forging Processes: Our titanium forgings primarily utilize advanced forging techniques such as open-die forging, closed-die forging, and ring rolling. The specific process is precisely evaluated and optimized based on the part's geometric complexity, size, and final application requirements, to ensure the optimal grain flow lines, internal density, and mechanical properties. We possess large hydraulic presses and die forging hammers, employing precision forging technology that optimizes the deformation process to ensure intact grain flow lines, significantly enhancing the forging's internal structural uniformity, density, and ultimate mechanical properties.
Precision Heat Treatment: Strictly adhering to material standards and customer requirements, multi-stage heat treatments (e.g., annealing, solution treatment, aging) are performed with precise control of temperature and time to achieve optimal strength, toughness, and stress conditions.
High-Precision Machining: Offering rough and finish machining services, utilizing CNC (Computer Numerical Control) equipment to ensure the forging's final dimensional accuracy and surface finish meet assembly requirements.
Raw Material Inspection: Chemical Composition Analysis (Spectro Test).
Forging Process Monitoring: Real-time monitoring of temperature, pressure, and deformation.
Internal Flaw Detection: Ultrasonic Testing (UT) is typically performed to detect internal defects, and 100% coverage can be provided upon customer request.
Surface Flaw Detection: Magnetic Particle Testing (MT) or Penetrant Testing (PT).
Dimensional & Visual Inspection: Precise measurement of geometric dimensions, form tolerances, and surface quality.
Mechanical Properties Testing: Tensile Test (Elongation, Yield Strength, Tensile Strength), Impact Test (room and low temperature), Hardness Test, Fatigue Test (as required), Fracture Toughness Test (as required).
Metallographic Analysis: Evaluation of grain size and microstructure to ensure conformity.
Traceability: Comprehensive material reports are provided, ensuring complete traceability from raw material to finished product, with support for independent third-party certification.
ISO 9001:2015 Certified Facility: Strictly adhering to international quality management systems, we rigorously follow high standards and pursue continuous improvement at every step from raw material procurement to finished product delivery.
Extensive Experience: Focused on the R&D and manufacturing of titanium alloy forgings for over 19 years, accumulating vast technical expertise and solution experience in areas such as large-scale complex forgings, high-precision die forging, and critical component performance optimization.
Competitive Pricing: Leveraging our direct manufacturing capabilities, strategic raw material procurement, and substantial stock, This enables us to offer our products for sale at highly competitive prices.
Quality Assurance: All products are accompanied by comprehensive test reports, and independent third-party certifications are readily available upon request, to ensure product quality strictly conforms to relevant standards and is committed to exceeding customer expectations.
Customized Production: Whether for standard shapes or custom forgings based on customer drawings and specific requirements (e.g., special alloys, complex geometries, specific mechanical property demands), we are committed to providing exclusive solutions.
Flexible Procurement & Stock: No strict minimum order quantity (MOQ) limit, respecting every user's purchasing requirements; common raw materials are kept in stock to expedite production.
Test Samples Available: Free test samples can be provided for select products. According to company policy, customers are responsible for sample shipping costs.
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