As an ISO 9001:2015 Specialized Titanium Production Plant with over 19 years of dedicated expertise, Shaanxi Xinmanda Industry Co., Ltd. stands as a leader in delivering high-performance titanium forgings. We understand that in demanding industrial fields, the integrity and reliability of every component are paramount. Our commitment to precision engineering transforms raw titanium into robust forgings, designed to exceed the most stringent requirements.

The Forging Advantage: Unlocking Titanium's Full Potential

Why choose titanium forging over other manufacturing methods? Forging is a transformative process that enhances titanium's inherent properties, making it ideal for critical applications. By applying immense pressure, we optimize the material's internal grain structure, significantly improving its strength, toughness, fatigue resistance, and overall durability. This process also effectively minimizes internal defects like porosity, leading to a denser, more reliable final product.

Our Advanced Forging Processes:

We utilize state-of-the-art forging techniques to ensure superior material properties:

Open-Die Forging: Ideal for larger, simpler shapes, allowing for flexible deformation and optimal grain refinement.

Closed-Die Forging: Employed for producing complex, near-net-shape components with high dimensional accuracy and consistent properties.

Ring Rolling: Specialized for seamless forging rings with excellent concentricity and mechanical properties.

Precision Forging Technology: Equipped with large hydraulic presses and die forging hammers, we optimize the deformation process to ensure intact grain flow lines, significantly enhancing the forging's internal structural uniformity, density, and ultimate mechanical properties.

Our Comprehensive Range: Titanium Grades & Forms for Every Demanding Application

Our diverse portfolio of titanium forgings is precisely tailored to meet the exacting demands of various industries. We provide solutions across a broad spectrum of material grades and forging forms.

Main Forging Forms:

Forging Block: Rectangular or square blocks, typically used for further processing or as robust structural components.

Dimensions: Length (L): 40-6000mm, Width (W): 40-2000mm, Height (H): 20-1200mm, or customizable.

Forging Round: Cylindrical or disc-shaped forms, commonly utilized for shafts, discs, or flange blanks.

Dimensions: Diameter (φ): 40-3000mm, Thickness/Length: 20-1000mm, or customizable.

Forging Ring: Seamless rings with superior mechanical properties, often used for bearing housings, structural rings, or gear blanks.

Bars/Shafts: Forged bars or shafts available in various sizes, offering enhanced strength compared to rolled products.

Custom Shaped Forgings: Produced precisely according to customer drawings and specific dies, enabling complex geometries.

Material Grades:

We offer a wide range of titanium alloy forgings and commercially pure grades:

Commercially Pure (CP) Titanium Series:

Gr1, Gr2, Gr3, Gr4: These grades offer high corrosion resistance and excellent ductility, suitable for general chemical processing, marine, and non-structural applications. Gr2 titanium forging is widely used for its balanced properties.

Titanium Alloy Series:

Gr5 (Ti-6Al-4V): The most commonly used high-strength alloy, known for its exceptional balance of properties. It's vital for aerospace components (e.g., engine parts, landing gear), medical implants, and high-performance industrial machinery. Our AMS 4928 compliant forgings are ideal for these applications.

Gr7 (Ti-Pd): Offers enhanced crevice corrosion resistance, particularly in acidic chloride environments.

Gr9 (Ti-3Al-2.5V): A moderate strength alloy that combines good strength with superior formability, often used in hydraulic systems.

Gr11, Gr12: These palladium-enhanced alloys provide excellent resistance to acids and reducing media, proving highly durable in harsh chemical environments.

Gr23 (Biocompatible Ti-6Al-4V ELI): This Extra-Low Interstitial (ELI) alloy is the standard for surgical implant applications, ensuring superior biocompatibility and long-term performance in the human body, meeting ASTM F136 and ASTM F67 specificationUncompromising Quality: Standards, Testing & Traceability

Clients often ask: "How do you ensure the quality of your titanium forgings?" Our answer lies in our unwavering commitment to a rigorous quality control system and adherence to global standards. Every step, from raw material to finished product, is meticulously managed.

Manufacturing Standards Adherence:

Our titanium forgings strictly comply with a comprehensive array of international manufacturing standards:

Forging Standards: ASTM B381 (Standard Specification for Titanium and Titanium Alloy Forgings), ASME SB381 (ASME equivalent).

Raw Material Standards: ASTM B348 (Standard Specification for Titanium and Titanium Alloy Bars and Billets, ensuring the quality of our input materials).

Aerospace Standards: AMS 4928 (Titanium Alloy Bars, Wire, Forgings, and Rings 6Al-4V Annealed).

Biomedical Standards: ASTM F136 (Wrought Titanium-6Aluminum-4Vanadium ELI Alloy for Surgical Implant Applications), ASTM F67 (Unalloyed Titanium, for Surgical Implant Applications).

Other International General Standards: JIS, DIN, GOST, ISO, etc. (specific numbers available upon request).

Precision Heat Treatment & Machining:

Precision Heat Treatment: We perform multi-stage heat treatments (e.g., annealing, solution treatment, aging) with precise control of temperature and time. This process is critical for optimizing material microstructure, relieving internal stresses, and achieving desired strength, toughness, and stress conditions.

High-Precision Machining: We offer both rough and finish machining services utilizing advanced CNC (Computer Numerical Control) equipment. This ensures that the forging's final dimensional accuracy and surface finish meet stringent assembly and application requirements. Available surface finishes include black forged, rough machined, finish machined, as well as pickled and sandblasted. Tolerances conform to relevant forging standards, with more precise machined tolerances available as required.

Rigorous Quality Testing (Inspections):

All our titanium forgings undergo multi-stage, rigorous inspections to guarantee their integrity and performance:

Raw Material Inspection: Comprehensive Chemical Composition Analysis (Spectro Test) to verify material purity.

Forging Process Monitoring: Real-time monitoring of temperature, pressure, and deformation parameters during forging.

Internal Flaw Detection: Ultrasonic Testing (UT) is typically performed to detect internal defects, with 100% coverage available upon customer request.

Surface Flaw Detection: Magnetic Particle Testing (MT) or Penetrant Testing (PT) to identify any surface discontinuities.

Dimensional & Visual Inspection: Precise measurement of geometric dimensions, form tolerances, and meticulous checks for surface quality.

Mechanical Properties Testing: Comprehensive tests including Tensile Test (Elongation, Yield Strength, Tensile Strength), Impact Test (room and low temperature), Hardness Test, Fatigue Test (as required), and Fracture Toughness Test (as required).

Metallographic Analysis: Evaluation of grain size and microstructure to ensure conformity with specifications.

Complete Traceability & Certification:

Every titanium forging we deliver comes with comprehensive material reports, ensuring complete traceability from raw material to finished product. We also strongly support independent third-party certification (e.g., TUV, SGS, BV, Lloyd's Register) upon request, offering dual assurance of compliance and quality.

Your Partner in Innovation: Customization & Flexible Procurement

"Can you meet my unique design requirements?" "What's your minimum order quantity?" "Can I get a sample for testing?" These are vital questions, and our services are designed to address them directly.

Customized Production: We specialize in providing exclusive custom solutions for titanium forgings. Leveraging our extensive experience in large-scale complex forgings, high-precision die forging, and critical component performance optimization, we excel at translating your unique drawings and specific requirements (e.g., special alloys, complex geometries, specific mechanical property demands) into precision-forged realities.

Flexible Procurement & Stock: We respect every user's purchasing requirements, meaning there's no strict minimum order quantity (MOQ) limit. To expedite production and meet immediate needs, common raw materials (e.g., bars, billets) are kept in substantial stock.

Test Samples Available: For select products, free test samples can be provided for your evaluation. Per company policy, customers are responsible for sample shipping costs.

Why Choose Our Titanium Forgings?

Benefit from our vast technical expertise and solution experience accumulated over 19 years. We are committed to fully leveraging titanium alloy's inherent high strength-to-weight ratio, superior corrosion resistance, high-temperature performance, and excellent biocompatibility. Our ISO 9001:2015 certified facility ensures every product strictly conforms to relevant standards, and we're committed to exceeding customer expectations.

CONTACT US today to discuss your project needs and get a tailored solution for your titanium forgings.